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DLC- Aluminum Ball Nose- 2F

Price range: R258,75 through R1667,50 Incl. VAT
( Price range: R225,00 through R1450,00 Excl. VAT)

Solid carbide 2 flute ball nose end mill with DLC (Diamond-Like Carbon) coating, made for aluminium. The ultra-smooth, low-friction coating stops aluminium sticking to the cutting edge. The short, rigid build delivers accurate 3D profiles and a bright finish straight off the machine. Available in sizes from R0.5 (Ø1 mm) to R6 (Ø12 mm).

  • Solid carbide with DLC coating
  • Made for aluminium and other non-ferrous materials
  • Resists built-up edge and material welding
  • R0.5 – R6 (Ø1 – Ø12 mm), overall lengths 50 – 100 mm
  • Dealer and trade pricing on request

 

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DLC Coated 2 Flute Solid Carbide Ball Nose End Mill for Aluminium – Standard Length

The Stiger DLC coated 2 flute ball nose end mill is a solid carbide cutter for high-performance 3D machining in aluminium. DLC (Diamond-Like Carbon) is a very hard, very slippery coating with an extremely low friction coefficient. Aluminium chips slide off the flutes instead of welding to the cutting edge. That stops built-up edge, which is the main cause of poor finish, inaccurate profiles and broken tools in aluminium.

The full-radius ball end produces smooth, accurate curved surfaces, and two open flutes clear chips fast at high spindle speeds. The standard length keeps the tool short and rigid for maximum accuracy and the best possible finish. Use it for 3D profiling, contouring, cavity work, fillets and radiused grooves on CNC machining centres and routers.

Features

  • DLC (Diamond-Like Carbon) coating – very hard, ultra-smooth surface with extremely low friction
  • Prevents built-up edge – aluminium won’t stick to or weld onto the cutting edge
  • Bright, smooth 3D finish – reduces or eliminates hand polishing and secondary finishing
  • 2 flute geometry – large chip space for fast chip evacuation at high speeds and feeds
  • Full ball nose radius (R = D ÷ 2) – smooth blending on curved and sculptured surfaces
  • Standard length – maximum rigidity for accuracy and finish
  • Sizes – R0.5 to R6 (Ø1 mm to Ø12 mm)
  • Plain cylindrical shank – suits collet, shrink-fit and hydraulic holders

Applications

Aluminium and aluminium alloys, as well as copper, brass, bronze, plastics, acrylic and composites. Ideal for aluminium moulds and tooling, aerospace and automotive components, prototyping, 3D surfacing, fillets and radiused edges.

Not recommended for steel, stainless steel or other ferrous materials. Use our 2 flute ball nose end mills for steel. Need more reach? See our extra length DLC coated ball nose end mills.

Tool Dimensions

All dimensions in millimetres.

Radius (R) Cutter Ø (D) Flute / Cutting Length (L1) Shank Ø (d) Shank Length (L2) Overall Length (L)
R0.5 1 2 4 40 50
R1 2 4 4 40 50
R1.5 3 6 3 40 50
R2 4 8 4 42 50
R2.5 5 10 5 40 50
R3 6 12 6 38 50
R4 8 16 8 44 60
R5 10 20 10 55 75
R6 12 24 12 51 75
R8 16 32 16 68 100
R10 20 40 20 60 100

R = D ÷ 2. Shank lengths as specified in the updated size schedule. Diagrams are schematic and not to scale.

 

Ball Nose Size

1mm, 1.5mm, 2mm, 3mm, 4mm, 5mm, 6mm, 8mm, 10mm, 12mm

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